Robust packaging
Inner packaging with short-circuit protection and rigid outer packaging suited to the packing instruction.
Regulation update
IATA updates the Dangerous Goods Regulations every year, and the 67th edition — in force from 2026 — tightened the rules for lithium batteries by air. For exporters shipping from China, the practical impact is mostly about state of charge, packaging and marking. Here is what changed and how to prepare.
By the Cargo163 operations team · Updated 2 October 2026 · 7 min read
The IATA DGR is the rulebook airlines and forwarders use to accept dangerous goods. It is updated annually, and each edition can change packing instructions, limits and documentation. Lithium batteries (Class 9) are one of the most frequently revised sections because of their fire risk in the air cargo environment.
The 67th edition continued a clear trend: stricter control of how much energy a battery carries when it flies, and tighter packaging and marking.
As with all dangerous-goods rules, the exact requirements depend on the battery, packing instruction, airline and destination — and operators apply their own variations. Confirm the current edition and rules for your specific shipment before booking.
The headline change shippers feel is the state of charge limit. Under the current DGR, certain lithium-ion batteries offered for air transport — most notably loose cells and batteries under UN3480 — are subject to a maximum state of charge, commonly expressed as no more than 30% of their rated capacity.
The reason is safety: a battery at lower charge holds less available energy, which reduces the severity of a thermal event if a fault occurs in flight. Reports from the industry in 2026 note that cargo presenting above the limit can be refused at acceptance or returned.
Batteries contained in or packed with equipment are handled under different provisions. The applicable rule depends on the configuration — confirm per shipment.
The 67th edition also touched packaging and marking expectations for lithium batteries. In practice, compliant shipments still need:
Inner packaging with short-circuit protection and rigid outer packaging suited to the packing instruction.
Class 9 lithium battery label and the lithium battery mark, applied per the applicable configuration.
UN38.3 summary, MSDS/SDS and a dangerous goods declaration that match the actual cargo.
Marking and labelling details have been a focus of recent editions — using the correct label and mark for the exact UN entry and packing instruction is essential to avoid rejection at acceptance.
The SoC and packaging changes bite hardest for:
Products with batteries contained in equipment (UN3481) are often simpler, but still need correct marking and documentation.
Send your battery specs and destination — we check the current requirements and book a compliant air route.
Related reading: Battery Shipping from China · State of Charge (SoC) explained · UN38.3 Test Explained · Class 9 Labels & Marks · All guides
Note: The IATA DGR is updated annually and operators apply state and operator variations. Figures such as the 30% state-of-charge limit apply to specific configurations and can change between editions. This article summarises publicly reported changes to the 67th edition and is general guidance only — always confirm the current DGR edition and the airline's and destination's requirements for your actual shipment.